2 shot mold

Technological Factors Of Structural Foaming

Technological factors of structural foaming: 1. Injection speed In order to obtain foamed injection molded products with uniform cell size and cell distribution, the injection speed must be fast, which is to ensure that all foam is produced inside the mold cavity rather than outside the mold cavity. If the injection speed is slow, the time for the bubbles to flow through the nozzle and gate will be longer, which will produce uneven sized bubbles.

Read More »
plastic molding

Characteristics, Advantages And Disadvantages Of Structural Foam Injection Molding Process

Characteristics, advantages and disadvantages of structural foam injection molding process Structural foam injection molding is a relatively new injection molding technology, and many injection molding methods of structural foam have been developed. For example, single component method and two-component method; Low pressure method, medium pressure method, high pressure method; There are also methods named after many companies’ research and experiments, such as BASF method, GE method, etc. Structural foam can be made into products with

Read More »
plastic injection

Application Fields And Advantages Of Low Pressure Injection Molding Process

Application fields and advantages of low pressure injection molding process Low pressure injection molding process is a system packaging process that injects hot melt materials into molds at a very low injection pressure (1.5~40bar) and rapidly solidifies them for molding (5~50 seconds). The system consists of materials, molds, equipment and application technologies. It is mainly used for packaging and protection of precision and sensitive electronic components, including printed circuit boards (PCBs), automotive electronic products, mobile

Read More »
transparent injection molding

Defects and Solutions of Transparent Plastic Injection Molding Parts

Defects and Solutions of Transparent Plastic Injection Molding Parts • 1. Craze: due to the influence of anisotropy of internal stress during mold filling and condensation, the stress generated in the vertical direction makes the resin flow upward orientation, while the refractive index is different from that of the non flow orientation, resulting in flash lines. When it expands, it may cause cracks in the product. In addition to the attention paid to the injection

Read More »
transparent molding

Injection Molding Process Characteristics of Transparent Raw Materials

Injection Molding Process Characteristics of Transparent Raw Materials The injection molding process characteristics of transparent plastics are described as follows: 1. PMMA has high viscosity and poor fluidity, so it must be injected with high material temperature and injection pressure. The influence of injection temperature is greater than that of injection pressure, but the increase of injection pressure is conducive to improving the shrinkage of the product. The injection temperature range is wide, the melting

Read More »
transparent molding

Introduction to Injection Molding Process of Transparent Plastics

Introduction to Injection Molding Process of Transparent Plastics 1. Characteristics of commonly used transparent raw materials Due to the high light transmittance of transparent plastics, the surface quality of plastic products must be strict, and there must be no defects such as stripes, pores, whitening, haze, black spots, discoloration, and poor luster. Therefore, strict and even special requirements must be paid attention to and put forward for the design of raw materials, equipment, molds, and

Read More »
Metal Insert Moulding

What aspects should be considered in the selection of insert materials?

The selection of insert materials mainly includes four aspects: 1. Hardness; 2. Wear resistance; 3. Strength and toughness; 4. Corrosion resistance. The selection of mold insert materials is mainly based on the batch of plastic products and the types of plastics. The products are ordinary plastics, such as ABS, PP, PC, etc. Pre hardened and tempered steel of P20 type is usually selected. If the batch of products is large, quenched and tempered steel of

Read More »
Metal Insert Moulding

What Is Insert Injection Molding?

1. First, what is insert injection molding? Insert refers to the mold accessories used for inlaying in the mold core. The inserts can be square, round, and sheet type. Like all mold accessories, the requirements for precision are also very high. Generally, there is no finished product and it is customized according to the needs of the mold. Type of insert: insert pin, insert block, insert column, insert ring, etc; Material: SKD61, SKH51, ASP23, SKD11,

Read More »
auto plastic

How To Find An Injection Molding Factory

How to find an injection molding factory In recent years, more and more people have started to enter the real industry with the help of new models such as the Internet and crowdfunding. Finding a reliable injection molding factory to put products into mass production has become the core. So, how should we choose a high-quality and reliable injection molding factory? 1、 Professional competence First of all, we should conduct a 360 degree inspection of

Read More »
plastic injection mold

Eight Maintenance Points of Injection Molding Machine Manipulator

Eight Maintenance Points of Injection Molding Machine Manipulator 1: Guide rail and bearing The guide rails and bearings at all shafts shall be kept clean and well lubricated. If the manipulator is operating in a dusty environment, the guide rail needs to be cleaned frequently. If you find any metal chips or powder, it may indicate poor lubrication. In order to ensure proper lubrication, it is critical to have an appropriate linear guidance system. Most

Read More »
insert molding

Key Points For Metal Insert Design Of Injection Molding Products

Key points for metal insert design of injection molding products The thermal expansion coefficients of plastic and metal are 5~10 times different, so when plastic products with metal inserts are cooled, their shrinkage degrees are different. Because the plastic shrinkage ratio is large, they tightly hold the metal inserts. The plastic inner layer around the inserts is under compressive stress, while the outer layer is under tensile stress, resulting in stress concentration. The following points

Read More »
Multi-Cavities Molds

Precautions For Injection Molding Products

Precautions for injection molding products The injection mold process is well controlled, and the ultimate goal is to make good molded products. What matters should be paid attention to for injection molded products? 1. No defects are allowed on the product surface: lack of material, charring, top white, white line, peak, blistering, whitening (or cracking, breaking), baking marks, wrinkles. 2. Weld line: generally, the weld line length of round perforation is not more than 5mm,

Read More »
plastic injection mold

How to Design Quenching and Heating Die

How to Design Quenching and Heating Die 1: In the hot and cold water transport channel, the use of waterproof rings shall be minimized; (High temperature type must be used), It is better to hit the nozzle directly on the mold core. Taper fine teeth (such as PT1/8; PT1/4;) This is safer. 2. The layout of the water delivery pipeline is generally as follows:? 5–? 6mm shall be evenly distributed, and the spacing is generally

Read More »
plastic injection molding

Common Finishing Process In Die Manufacturing

Common finishing process in die manufacturing The finishing process of mold manufacturing directly affects the quality of a mold part, so it is very important to control the finishing. In the finishing stage, electric machining, grinding and bench work are generally used. In this stage, many technical parameters should be well controlled. 1. Part heat treatment The internal stress needs to be controlled to ensure the dimensional stability of the parts in the processing process

Read More »
Hot Runner Moulds

Factors Affecting Plastic Loss Rate in Injection Molding Process

Factors Affecting Plastic Loss Rate in Injection Molding Process For injection molding plants, the plastic loss rate in the injection molding process is directly related to the production efficiency of enterprises. What are the factors that affect the plastic loss rate in the injection molding process? 1: When replacing the injection mold, if the injection mold is changing production It is easy to increase the plastic loss rate, so it is very important for injection

Read More »